HIGH-CAPACITY CONSTRUCTION SITE SOLUTIONS
FOR THOSE LOOKING TO INCREASE PRODUCTIVITY AND ENSURE CONTINUOUS OPERATION IN CONSTRUCTION PROJECTS, İMEKS FIXED CRUSHING SYSTEMS PROVIDE A RELIABLE AND LONG-LASTING SOLUTION.
DESIGNED TO MAXIMIZE EFFICIENCY IN A FIXED CONSTRUCTION SITE, THESE SYSTEMS HANDLE INTENSE WORK FLOWS SEAMLESSLY.
WHO IS IT IDEAL FOR?
FIXED CONSTRUCTION SITE OWNERS: A PERFECT SOLUTION FOR PROJECTS WORKING IN THE SAME AREA FOR LONG PERIODS.
THOSE AIMING FOR HIGH EFFICIENCY: IDEAL FOR COMPANIES LOOKING TO INCREASE PRODUCTION BY PROCESSING MORE MATERIAL.
ADVANTAGES
HIGH CAPACITY
MORE MATERIAL CAN BE PROCESSED THAN WITH FIXED CRUSHERS, REDUCING PRODUCTION COSTS IN THE LONG RUN.
SEAMLESS OPERATION
ENSURES CONTINUOUS OPERATION WITH HIGH PERFORMANCE IN A HIGH-INTENSITY WORKFLOW.
INCREASED EFFICIENCY
SAVES TRANSPORTATION TIME AND COSTS WITH ON-SITE FIXED USAGE.
POINTS TO CONSIDER!
TRANSPORTATION COST:
COSTS MAY INCREASE DURING INITIAL INSTALLATION AND MOVEMENT.
CONSTRUCTION SITE RELOCATION:
DISASSEMBLY AND REASSEMBLY COSTS MAY ARISE IN CASE OF SITE RELOCATION.
WHY İMEKS FIXED CRUSHING SYSTEMS?
Long-Lastıng and Durable Desıgn
Performance Suıtable for Intense Workflows
Professıonal Installatıon and Technıcal Support
INCREASE CONTINUITY AND PRODUCTIVITY IN YOUR PROJECTS WITH İMEKS FIXED CRUSHING SYSTEMS. CONTACT US FOR MORE INFORMATION AND DISCOVER THE IDEAL SOLUTION FOR YOUR PROJECTS!
CRUSHED STONE PRODUCTION:
PROCESS AND STAGES
CRUSHED STONE PRODUCTION IS CARRIED OUT IN FOUR MAIN STAGES TO ACHIEVE A HIGH-QUALITY AND EFFICIENT RESULT. THESE STAGES OPTIMIZE EACH STEP OF THE PRODUCTION PROCESS TO ENSURE THE MATERIAL MEETS INDUSTRY STANDARDS. HERE ARE THE STEP-BY-STEP STAGES OF CRUSHED STONE PRODUCTION:
1. DRILLING AND BLASTING
THE FIRST STEP IN EXTRACTING RAW MATERIAL FROM QUARRIES IS THE APPROPRIATE DRILLING AND BLASTING PROCESS. THIS STAGE BREAKS LARGE ROCK BLOCKS, PREPARING THE STONES FOR THE SUBSEQUENT PROCESSES.
2. LOOSENING, CRUSHING, AND LOADING
AFTER BLASTING, THE STONE PILES ARE LOOSENED AND CRUSHED WITH THE HELP OF EXCAVATORS AND LOADERS. THEN, THE STONES ARE LOADED FOR TRANSPORT TO THE CRUSHING AND SCREENING FACILITY.
3. TRANSPORTATION AND SHIPPING
THIS STAGE INVOLVES TRANSPORTING THE CRUSHED STONES TO THE PRODUCTION FACILITY OR PROCESSING AREA. EFFECTIVE AND SAFE TRANSPORTATION METHODS ARE CRITICAL FOR THE EFFICIENCY OF THE PROCESS.
4. CRUSHING, SCREENING, AND WASHING
IN THE FINAL STAGE, THE STONES ARE CRUSHED TO THE DESIRED SIZE IN CRUSHING MACHINES. THEN, THEY ARE CLEANED THROUGH SCREENING AND WASHING PROCESSES TO MAKE THEM SUITABLE FOR THEIR INTENDED USE. AS A RESULT, CRUSHED STONE OF STANDARD QUALITY IS PRODUCED FOR VARIOUS INDUSTRIES.
CRUSHED STONE PRODUCTION:
CRUSHING AND SCREENING PLANT EFFICIENCY AND COST ANALYSIS
THE OVERALL EFFICIENCY OF CRUSHING AND SCREENING PLANTS IS DIRECTLY RELATED TO THE COST RATIOS IN THE PRODUCTION STAGES. THE FOLLOWING TABLE PRESENTS THE PRODUCTION PROCESSES AND COST RATIOS IN DETAIL:
HERE IS A DETAILED BREAKDOWN OF THE PRODUCTION STAGES AND THEIR CORRESPONDING COST RATIOS:
| PRODUCTION STAGES | COST RATIOS (%) |
|---|---|
| DRILLING AND BLASTING | 18-21 |
| LOOSENING, CRUSHING, AND LOADING | 15-17 |
| TRANSPORTATION / SHIPPING | 14-16 |
| CRUSHING, SCREENING, AND WASHING | 46-53 |
CRUSHING-SCREENING PROCESS IMPORTANCE
As seen from the table, the crushing-screening-washing stage accounts for nearly half of the total costs (46-53%). Any disruption in this process, especially issues like stone blockages, can severely affect the overall performance and production efficiency of the plant.
RECOMMENDATIONS TO INCREASE PRODUCTION EFFICIENCY
REGULAR MAINTENANCE:
Regular maintenance of equipment prevents blockages and breakdowns, ensuring the plant continues to operate smoothly.
USE OF HIGH-QUALITY EQUIPMENT:
İMEKS MACHINERY'S DURABLE AND PERFORMANCE-FOCUSED EQUIPMENT OPTIMIZES YOUR PRODUCTION PROCESSES.
TRAINED OPERATORS:
Workıng wıth skılled operators enhances effıciency in the processes.
DATA MONITORING AND ANALYSIS:
Regularly monıtorıng plant performance helps ıdentify ıssues early, ensurıng tımely ınterventıon and preventıng costly downtıme.
CRUSHED STONE PRODUCTION:
INCREASE EFFICIENCY AND REDUCE WORKPLACE ACCIDENTS WITH FIXED CRUSHING SYSTEMS
THE FIXED CRUSHING SYSTEMS MANUFACTURED BY OUR COMPANY INCREASE THE EFFICIENCY OF YOUR FACILITIES WHILE PREVENTING WORKPLACE ACCIDENTS AND REDUCING HIGH OPERATING COSTS. THE BENEFITS PROVIDED BY THESE SYSTEMS ARE AS FOLLOWS:
1. COMBAT STONE BLOCKAGE AND BRIDGING ISSUES
FIXED CRUSHING SYSTEMS REDUCE TIME LOSSES CAUSED BY STONE BLOCKAGES, BRIDGING, AND SIMILAR ISSUES BY UP TO ONE-FIFTH. THIS ENSURES PRODUCTION CONTINUITY AND MINIMIZES DOWNTIME.
2. ELIMINATES WORKPLACE ACCIDENT RISK
THE SYSTEMS ARE DESIGNED WITH USER SAFETY IN MIND. THE RISK OF WORKPLACE ACCIDENTS IS SIGNIFICANTLY REDUCED, PROVIDING A SAFER WORKING ENVIRONMENT FOR EMPLOYEES.
3. EASY TO USE AND QUICK ADAPTATION
FIXED CRUSHING SYSTEMS MINIMIZE THE TIME NEEDED FOR YOUR STAFF TO ADAPT TO THE MACHINE WITH THEIR USER-FRIENDLY FEATURES. THROUGH TRAINING PROVIDED DURING DELIVERY, OPERATORS QUICKLY AND EFFECTIVELY BEGIN USING THE EQUIPMENT.
5. EASE OF TRANSPORTATION AND RELOCATION
FIXED CRUSHING SYSTEMS ARE FULLY DISMOUNTABLE. IN CASE OF PLANT RELOCATION, THEY CAN BE EASILY TRANSPORTED AND REINSTALLED WITHOUT CAUSING ANY ADDITIONAL DIFFICULTY.
CRUSHED STONE PRODUCTION:
OPTIONAL FEATURES
IMEKS MACHINERY'S FIXED CRUSHER SYSTEMS OFFER VARIOUS OPTIONAL FEATURES TO ENHANCE EFFICIENCY AND USER EXPERIENCE. THESE FEATURES FURTHER STRENGTHEN THE FUNCTIONALITY AND FLEXIBILITY OF YOUR MACHINE. HERE ARE SOME OPTIONAL FEATURES:
360° ROTATION ANGLE
INCREASE YOUR MOBILITY WITH THE 360° ROTATION ANGLE, ALLOWING YOU TO USE YOUR CRUSHER SYSTEM FLEXIBLY IN ALL DIRECTIONS. THIS FEATURE PROVIDES HIGH MANEUVERABILITY EVEN IN NARROW SPACES.
WINCH CRANE (LIMITED LIFTING CAPACITY)
THE WINCH CRANE, WHICH CAN BE USED IN CONJUNCTION WITH THE SYSTEM, IS IDEAL FOR APPLICATIONS WITH LIMITED LIFTING CAPACITY. THIS ATTACHMENT ALLOWS OPERATORS TO PERFORM LIFTING AND TRANSPORT TASKS EASIER AND MORE EFFICIENTLY.
3.OIL TANK HEATER OR COOLER
WITH OIL TANK HEATER OR COOLER OPTIONS, YOU CAN MEET THE COOLING NEEDS OF YOUR SYSTEM AND ENSURE THAT YOUR EQUIPMENT OPERATES MORE EFFICIENTLY BY MAINTAINING PERFORMANCE.
4. RADIO-CONTROLLED VALVE
THE RADIO-CONTROLLED VALVE, OPERABLE BY REMOTE CONTROL, ENHANCES OPERATOR SAFETY AND PROVIDES EASY MACHINE CONTROL. THIS FEATURE IS PARTICULARLY ADVANTAGEOUS IN CHALLENGING WORKING CONDITIONS.
5. EASY TRANSPORT AND RELOCATION
FIXED CRUSHER SYSTEMS ARE COMPLETELY DISMANTLABLE. IN CASE OF RELOCATION, THEY CAN BE EASILY TRANSPORTED AND REASSEMBLED WITHOUT ADDITIONAL DIFFICULTIES.
IMEKS MACHINERY FOR EFFICIENT AND SAFE WORKING ENVIRONMENT
ADDITIONALLY, FEATURES SUCH AS EASY TRANSPORTATION, FAST SERVICE, AND USER-FRIENDLY OPERATION MAKE YOUR LONG-TERM INVESTMENT MORE PROFITABLE. WITH IMEKS MACHINERY, YOU GET A RELIABLE SOLUTION THAT OPTIMIZES YOUR PRODUCTION PROCESS WHILE ENSURING A SAFER WORKING ENVIRONMENT.